News 8 Nov 2016

Bike: 2017 Ducati 1299 Superleggera

Full details on Ducati's lightest and most-powerful production superbike ever.

Source: Supplied.

Source: Supplied.

The battle for the lightest and most powerful production superbike has gone to a new level with the release of Ducati’s new 1299 Superleggera (Superlight) – the first ever production bike to be equipped with a carbon fibre frame, swingarm, subframe and wheels – at EICMA overnight. Making full use of Ducati Corse’s experience in terms of calculation methods, material selection and test methods, the frame and swingarm is all built in-house. During development, components underwent stringent final tests to ensure integrity under all possible conditions and each item underwent a quality control process similar to that used in MotoGP.

Carbon fibre component structural quality is ensured by three different NDI (Non Destructive Inspection) methods used in the aerospace industry and these checks are made on every single manufactured part to verify their constructive quality. The monocoque frame, made of high-strength carbon fibre and a resin system resistant to high temperatures, also has 7075 aluminium alloy inserts that are co-laminated into the composite structure. This construction technology has resulted in weight savings of 40 percent (-1.7 kg) compared to the monocoque frame on the 1299 Panigale.

The single-sided swingarm – again made of high-strength carbon fibre and a resin system resistant to high temperatures with 7075 aluminium alloy inserts co-laminated into the composite structure – provides an 18 percent weight saving (-0.9kg) compared to its aluminium counterpart on the 1299 Panigale. Moreover, the 1299 Superleggera features a carbon fibre rear subframe, similar to the one used on the 1199 Superleggera, plus carbon fibre fairing, front mudguard, rear mudguard and exhaust heat guard.

The cutting-edge wheels of the 1299 Superleggera are also made of high-strength carbon fibre, with aluminium hubs screwed into the composite structure. Compared to their forged aluminium counterparts, these wheels lighten the bike by a total of 1.4kg and offer 26 percent less rolling resistance at the front and 44 percent less at the rear, resulting in nimbler handling. The 1299 Superleggera wheels mount Pirelli Diablo Supercorsa SP tyres.

Source: Supplied.

Source: Supplied.

The refined chassis set-up of the 1299 Superleggera is completed by Öhlins suspension and true Superbike-calibre Brembo brakes. The multi-adjustable 43mm Öhlins FL936 upside-down fork on the 1299 Superleggera weighs 1.35kg less than the Öhlins fork on the Panigale R. At the rear, instead, the multi-adjustable Öhlins TTX36 shock absorber has a titanium spring that shaves off another 0.5kg with respect to the steel unit fitted on the Panigale R. A look at the braking system reveals two 330mm Brembo discs up front, gripped by Brembo M50 Monobloc calipers, with new TT29OP1 brake pads, controlled by a Brembo MCS 19.21 radial pump. At the back, instead, is a single 245mm disc.

A whopping 160kW at 11,000rpm and 146Nm at 9000rpm. These are the incredible power and torque values delivered by the Superquadro twin cylinder engine that powers the 1299 Superleggera. To achieve such performance Ducati engineers have made profound changes to some of the main engine components, starting with the lightened crankshaft which has a larger crank pin and tungsten balancing pads. The con-rods, in titanium, are new, as are the 116mm diameter pistons – now with just two segments as on Superbike engines – with machined crowns that raise the compression ratio to 13:1.

Another important new development concerns the cylinder liners, in aluminium as opposed to steel as seen on the 1299 Panigale. With the addition of a lighter flywheel, the “engine core” (crankshaft, con-rods, pistons, cylinder liner, flywheel) is about 2.4kg lighter than its counterpart assembly on the 1299 Panigale (-21.5 percent). The cylinder heads have also been given an overhaul with the diameters of the valves, both in titanium, increased; they are now even wider than those used on Superbike competition bikes.

The intake valves have a diameter of 48mm as opposed to the 46.8mm on the 1299 Panigale; the exhaust valves have a diameter of 39.5mm (against 38.2mm on the 1299 Panigale). Consequently, intake and exhaust ducts have also undergone development, improving fluid dynamics thanks also to new camshafts that offer both improved profiles and increased valve lift. This model has been the focus of intense performance and weight reduction research, and the cylinder heads are no exception: their weight has been cut by about 0.4kg (0.9 lbs). The 1299 Superleggera features a clutch with new slipper and self-servo system, giving heightened ‘feel’ and ride stability thanks also to the use of a new forged aluminium clutch basket.

Source: Supplied.

Source: Supplied.

Increased performance has, naturally, required the adoption of technical solutions to ensure reliability and compliance with noise emissions standards. Numerous parts of the twin-cylinder engine have been modified: for example, the crankcase is now sand-cast and the new timing system features a “silent” chain. Overall, then, in terms of weight, the Superquadro, is 2.1kg lighter than the engine on the 1299 Panigale.

The intake system on the 1299 Superleggera has also been revised. It mounts a high-permeability, larger-surface P08 Sprint Filter of SBK derivation. The throttle body features new aerodynamic throttle openings with a profile designed to improve airflow while intake horn heights have been optimised for each cylinder head, unlike the 1299 Panigale which has horns of the same length. Lastly, the 1299 Superleggera has a complete all-titanium Akrapovič exhaust with a high dual silencer, just like the one on the official Panigale that competes in the World Superbike championship.

The Superquadro that powers the 1299 Superleggera is not just the most powerful twin-cylinder road engine built by Ducati in its entire history: it’s also perfectly EURO 4 compliant and delivers 7.4kW (+ 4.9%) and 2Nm (+ 1.5%) more than the engine on the 1299 Panigale. Moreover, the ultra-light lithium battery on the 1299 Superleggera saves 1.7 kg compared to the unit on the 1299 Panigale. For those aiming to use the bike only on the track, the 1299 Superleggera comes with a track kit that, as regards the engine, includes a complete Akrapovič titanium exhaust. This exhaust is 4 kg lighter than its road counterpart and boosts power by 3.7kW.

The 1299 Superleggera is the first Bologna-built bike to be equipped with the new electronic package, which makes full use of the 6-axis Inertial Measurement Unit (6D IMU). This electronic package includes DTC EVO, DSC, DWC and EVO and provides the rider with a bike control experience that comes extremely close to that of a MotoGP bike.
Ducati Traction Control EVO (DTC EVO). The DTC EVO on the 1299 Superleggera derives from the system already presented on the 1299 Panigale S Anniversario and is based on an all-new algorithm that ensures faster, more precise intervention.

Source: Supplied.

Source: Supplied.

The DTC EVO interfaces with the Bosch Inertial Measurement Unit (IMU), constantly measuring the motorcycle’s lean angle and using it to accurately calculate the degree of intervention needed to ensure suitable rear wheelspin (according to the DTC EVO level setting) and so provide better handling. Moreover, the DTC EVO also acts on the throttle body valves and controls spark and injection advance. In all situations in which fast intervention of the DTC EVO is not required, use of the throttle body valves ensures maintenance of optimal combustion parameters, ensuring more fluid engine response and intervention.

With simpler types of traction control, detection of rear wheelspin sees the system intervene to hold it in check. When optimal grip is re-established the system reduces intervention until spin reoccurs, and the cycle repeats. This produces a graph that shows intervention oscillating around a theoretical “ideal intervention line” that represents the traction limit. DTC EVO reduces the magnitude of those oscillations, making the system operate closer to the perfect intervention line. This is particularly advantageous in situations where grip changes, such as when the rear tyre becomes worn.

In addition to this enhanced intervention precision, when set to “1” or “2”, the DTC EVO adds a new function that lets the user ride the motorcycle at a level that would previously only have been possible for experts or pros. Now, when the bike is leaned over, the rider can use the throttle to request more wheelspin than that obtained with the normal intervention level, allowing the motorcycle to pivot around its front wheel and complete the cornering line. DTC EVO allows riders to do this while keeping safety parameters under control, effectively letting then ‘close’ the taken line with the rear wheel.

The introduction of the 6D IMU has allowed Ducati Slide Control (DSC) – developed jointly with Ducati Corse – to be added to Ducati Traction Control EVO (DTC EVO). This new system provides the rider with further support by controlling the torque delivered by the engine as a function of the slide angle; its goal is to improve out-of-the-corner performance by preventing slide angles that might otherwise be difficult to handle. The DSC relies on the 6D IMU that provides the vehicle control unit with crucial information of motorcycle dynamics (such as lean angle, acceleration and much more).

Source: Supplied.

Source: Supplied.

Thanks to this data – and depending on the user-selected level – the DSC extends the performance range of the bike for everyone, providing improved assistance under extreme riding conditions. Like the DTC EVO, the DSC controls torque reduction by acting on the throttle body valves, decreasing spark advance and reducing injection. In every situation in which fast intervention of the DSC is not required, use of the throttle body valves ensures maintenance of optimal combustion parameters, ensuring more fluid engine response and intervention.

DSC has three different settings: switching from level 1 to level 3 results in easier control of slide angles that would otherwise be difficult to handle. DSC intervention levels can be changed by going to the menu, from where you can also set the DTC EVO and DWC EVO values. It’s also possible to set direct DSC control via the Up and Down keys on the left handlebar. The DSC setting is always shown on the display.

The 1299 Superleggera also comes equipped with the latest version of Ducati Wheelie Control (DWC). This system – again with the EVO tag – has been overhauled in terms of both controller structure and algorithm, providing a closer link with the rider’s needs. This is an evolution of the system that equips the 1299 Anniversario. Another new feature on the 1299 Superleggera is Ducati Power Launch (DPL), the first time it has appeared on a Panigale. This 3-level system ensures lightning-fast starts, letting the rider focus on releasing the clutch.

Once set, the rider simply engages first gear and opens the throttle. During the first stage of moving off, while the rider is modulating clutch release, the DPL stabilises the engine at optimal revs as a function of the selected level. In the second phase, when the clutch has been fully released, the DPL controls torque delivery to give acceleration that matches the chosen level. The DPL makes use of the DWC functions and always keeps DTC active to ensure complete safety at all times.

Source: Supplied.

Source: Supplied.

Automatic disengagement of the system occurs above the end-of-start speed, or once third gear is selected. To protect the clutch, a specially developed algorithm allows only a limited number of consecutive starts. The number of ‘launches left’ returns to its normal status once the user rides the bike normally. The DPL has three different levels, set by simultaneously pressing the Up and Down keys on the left handlebar. Level 1 favours high-performance starts, level 3 is safer and more stable.

The 1299 Superleggera also features a revised Bosch Cornering ABS system. First of all, it has been recalibrated to take into account the new revolving mass represented by the ultra-light carbon fibre wheels; secondly, it has been equipped with a new operating logic that ensures safer, more effective braking when cornering. This latest system version offers improved ABS control when the motorcycle is leaned over, ensuring better performance in terms of both attainable deceleration and safety.

The EBC (Engine Brake Control) system has been developed to help riders optimise vehicle stability under extreme turn-in conditions in MotoGP and Superbike championship races by balancing the forces applied to the rear tyre under severe engine-braking conditions. The EBC monitors the throttle position, selected gear and crankshaft deceleration rate under heavy braking and administers precise Ride-by-Wire throttle openings to balance the torque forces acting on the tyre. There are three EBC levels. Set via the 1299 Superleggera control panel, they are automatically integrated into its three Riding Modes to provide riders with even more incredibly efficient assistance.

Lastly, the 1299 Superleggera is equipped with the Ducati Data Analyser+ GPS (DDA+ GPS) as a standard feature. This system, which includes software (also for Mac users) and a USB-ready data retrieval card, allows assessment of both motorcycle and rider performance by showing specific info channels in graph form. The DDA+ GPS is a latest-generation Ducati Data Analyser system with a GPS function that automatically records lap times when the bike crosses a circuit start/finish line. As the rider crosses the finish line he presses the beam flasher button and the highly innovative system logs the coordinates of that position and then automatically logs each lap time as the motorcycle completes the lap.

Source: Supplied.

Source: Supplied.

An essential piece of equipment for track use, the DDA+ records numerous channels of data including throttle opening, vehicle speed, engine rpm, gear selection, engine temperature, distance travelled, laps and lap times. There is also a dedicated channel to record the torque reduction – depicted in graph form – requested by the systems that make up the new electronics package. At the end of a ride or track session, the data can be downloaded for comparison and in-depth analysis of rider and motorcycle performance.

Only 500 1299 Superleggeras will be built and along with the motorcycle purchasers get a track kit which includes a complete Akrapovič titanium racing exhaust, a racing screen, plate holder removal kit, kickstand removal kit, machined-from-solid mirror replacement plugs, front and rear paddock stands and a bike cover.

Allocation and pricing for Australia have not yet confirmed, but you can bet there will be people putting down their money for one today! Head to www.ducati.com.au to find you nearest dealer or check the machine out in more detail.

Recent